new to Pit Boss and pellet grills/smokers.

In the dark, I'm pulling grocery bags from the darkened back seat, standing in a pitch black driveway after 11 pm, when I feel that watermelon hop down out of the seat, and lodges between one of my legs and the running board of the truck. I try to reach down and grab him, but he scoots over out of my grasp, drops to the concrete, doesn't bust open, goes between my feet and lazily rolls over to the edge of the grass. I see it there, stopped where I use the edger where the grass meet the driveway. Okay, I set the bags down in the back seat, and walk over toward the melon and just as I get there, for whatever reason, starts rolling across the lawn faster than I can hobble. It's one of the things I can no longer do; reach down from straight upright and pick something off the ground.
This watermelon, in blackness, makes a perfect radial roll to it's left, avoiding the mailbox, and drops down onto the street. I'm still trying to catch it, worried about falling in the dark (cell phone is till in the truck) and I step down off the curb and catch a glimpse of it, accelerating down the street.. rolling bumpily along. I can't catch it, think "well, there's $6 gone) and return to my truck to carry the groceries into the house. We have 2 refrigerators, one in the kitchen and one in the garage. The one in the garage is for frozen foods and 'extra' stuff we won't need right away like my extra gallon of whole milk and un cut watermelons.


I get everything put away and think, "well, I guess I better go find the damn watermelon before some kid runs over it on their golf cart tomorrow morning and careens off into someone's parked car".

So, I get in my truck, and I drive, and drive, and I drive all the way past the next block past the bottom of the hill. It's nearly midnight, in a subdivision full of retired military, most with hi $$ video security cams everywhere and hidden arsenals inside their homes that would make some 3rd world tyrants envious. The melon...travels with a will of it's own.........a LOONG way. X marks the spot.

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There's no vehicles parked on my side of the street that night and I can't find the dang runaway watermelon, so I make 2 blocks, come back and look again.
Finally at the VERY end of the hill, starting back up the next hill, I spy it. Hiding/wedged under ...something strange, sitting upright on 4 squatty legs.

Now, in my subdivision, the big truck with the Giant Claw comes around every Wednesday for our trash and every OTHER Wednesday it's bigger cousin comes by and picks up bulky stuff, like dog gnawed sofas, defunct refrigerators and kid peed mattresses, but everyone that has 'good stuff' to get rid of, puts it out to the curb early, usually on the weekend so if anyone wants it, it's fair game. I do not know what this thing is that has successfully trapped my runaway watermelon but I finally open the door to it and realize if only by the smell, that it's some kind of BBQ thingie. I can see grates and shelf looking stuff inside. Mental note..those grates are something I can use..

I don't want to mess with the smoker that time of night but I go to the truck, leave the door open, nervously pull the melon out from under thingie, deposit it the passenger side FRONT seat and head for home. It isn't cracked or broke open, and other than a few soft spots, feels no worse for the little trip it made at near light speed down Blue Bird trail..

I take it (melon) to the garage refrigerator, open the door and .........there sits another watermelon just like it. Wife had bought one earlier that day and forgot to tell me.

2 days later, after supper, I pull that melon from the fridge, cut into the rollabout little heathen, and it's soft & bad around on the outside but the heart is firm and still tastes good. I eat more than I usually would.
Next morning early, my stomach awakens me. I find I have a case of squirts not unlike a cow that's been on fresh spring grass and I know dang well it's from that watermelon. It's revenge was served cold...

The mysterious part.
I get up the next morning before church, right at daylight to be exact, push the button on the wall near the walk in door by the laundry room, the electrons, (unlike the ones above the back seat of my truck) start moving back and forth, to and fro and the electric motor raises the big garage door, and right there where I sat down in my lawn chair and had my very first cup of Folgers Black Silk/Texas Pecan blend coffee. Then I remember the watermelon, and think, "oh crap, I have to go get that smoker down at the bottom of the hill."
I throw the rest of my clothes on, take the truck down in a hurry.
The night before the smoker was standing upright on it's wheels right by the curb on the edge of the street. Not so now..

When I retrace my path from the night before, I find the smoker laid over on it's side and, up on the sidewalk.
I hurriedly drop my tailgate, load it noisily as something predictably rattles around behind the smoke darkened glass door and take it home. I know nothing about these things.
Unload it with the same noisy commotion as a few moments prior, roll it into the garage, open the glass door and find it empty, save one little square metal cover, that looks like a box but has the word "FRONT" pressed into one side. (Now, if you knew my history from 50 years ago, you would understand I'm still a little leery about any contraption that says "FRONT" on it because the last ones I saw would go Clack Clack Clack then BOOM! and spit out hundreds of little steel pellets and they weren't for BBQing) But this was just a little cover with that awful word on one side and a couple of vents on other sides.
That means only 1 thing. Someone, here in the subdivision, which isn't very big, stopped sometime between miidnight and just after dawn and robbed all the cooking grids and whatever else is supposed to sit down in the bottom of the thing. Flipped it over and was probably going to get the auger and motor but decided not to.
I'm stuck with it. Man card decorum dictates I can't take it back and can't roll it out to my own curb and let the previous owner see it sitting there when he comes driving up the street past my house . There is unwritten rules stating ya have to keep it at least one garbage cycle.
 
Now, since I knew nothing about this thing except it had no grates or anything else in it, so I wheel it into the garage and look it over. It had a real good coat of smoke and greasy residue all over the inside and I didn't even realize the glass was clear but.. I just HAD to plug it in...the plug was hanging there so........ I plugged it in and the display lit up, so naturally, I pushed a button and then another one.. something made a noise.

I feel I was denied certain NEED To Know information. Like, it is self igniting.
I smelled smoke, then I saw smoke. I quickly unplugged the thing and rolled it out on the driveway before it burned my house down..

After doing some research I started cleaning it up inside real good with information from the Great Gawd Youtube and it looked just as it does in the 1st picture on Pg1.

I knew 'stuff' was missing from it, but I wasn't about to pay for grates nearly what a new smoker would cost, so off to Lowes and Home Depot it was. I managed to cobble together 3 shelves of generic grates for about $50 and I use a kitchen roasting pan for water pan and I was off to the races after that.

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There's more to this saga, but I'll save it for later this weekend or maybe tonight.
It's been a learning curve for sure
 
Remember I said it doesn't look like the original picture now?
All went good until about the 4th time I used it to smoke a big fatty shoulder clod. Got done, pulled the meat out, closed the door and turned it up to 300°F to burn off some of the residue, and went in the kitchen for a few minutes. Came back out 5-10 minutes later to find the front glass in hundreds of little pieces. :oops::(
I do not know what happened to cause it. I did nothing I hadn't done before. Maybe the water in the pan went to boiling off and splashed up on the door glass???

Devastated. But, I perservered. I did see a front door for sale for $100, way up in New England but woulda cost a fortune to get it shipped down to Central Texas. So, I pulled up my big boy pants and bought a piece of 13ga steel for the bargain price of $20 and with a 4" angle grinder, I cut it to size...I don't need no stinking glass!! Once you start smoking, you can't see thru it anyway. It took some doing to get it all sealed up, using just the original rubber seals (and NO sealant) but it doesn't leak smoke or grease. Painted the outside of black hi temp before installing and the mill scale and smoke keeps the inside of the plate from rusting.
(Yes, I have since also bought a little Lexington, which I've only used once. I wanted a bigger one, but wife decided we needed bigger tv & we recently invested in a 75" TV so I had to 'settle'....)



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yep.

One of my future modifications is to add some bracing to the legs. It has a brace across the rear legs but needs it front to back as well. Just something simple if a caster gets hung in one of the concrete seams over where I grill and smoke..under the 'pergola' thing that I hate so.
And, a short chute to drain the pellets into a plastic tote like is seen under the roll around in the above photo, a chute similar to what the horizontal grill has.
You open the little door and the pellets come spilling out and that rear leg brace is so low you can't get anything of any size under there to collect all the pellets. Pellets bounce off the brace and go hither and yon all over...It needs a chute to extend out beyond the brace.
 
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The steel door. I know from researching it, that I am not the first to have that glasss break, so I'll show some pictures of it. (I may have some more photos on another laptop, as I was building it) Just 13 ga mild steel. (.090") I would not go thinner, as thin metal will warp and bow like a booger when heated and cooling off. I measured one of the broken shards of the tempered glass and 13 ga is just a little thinner than the original glass was. My original plan was to cut it to fit exactly inside the rubber seal just like the glass was. There's an inner frame and an outer frame and the inner is what held in place, the outer periphery of the door gasket, and of course, the little slit was opposite that for the glass to fit in. The glass basically just sat in the gasket, not squeezed in by the frame at all except for the PitBoss emblem at the top.

But, that would have meant a LOT of cutting to make my steel fit perfect so I opted just to cut the plate to length and sandwich it between the gasket on the outside and the innerframe inside, if that makes any sense.

It does not leak but I have spilled something down the front of it. If you look careful, you can see where I scored a cut line originally to try to make it fit like the glass, then changed my mind.

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Do pay attention if/when you disassemble the door. The screws holding the 3 parts together differ in size and are not interchangeable. I did have to drill some holes in the plate, 3 at the top[ and 3 at the bottom to match the original frame. The other open hhole is a dowel that is made on to the PitBoss emblem and of course had to drill thru hole for the stud/wingnut fastener.
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The 3 drilled holes at the bottom just above the grease baffle.
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From the outside. I took this photo up close to show the slit in the rubber gasket where the glass originally sat. The gasket is just one long piece, and the 2 ends need to meet up at the top above the emblem, tho it probably doesn't make much difference but I would not join them at either side..not near the latch or at hinges.
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I have been using this for nearly a year now and the only thing I can see that the steel door affected is that the door is noticeably heavier. I take care not to let it go swinging back on the hinges to much.

This is the kind of smoker I had been used to at my old place over in East Texas. (My son standing beside it) Too heavy to bring with me when wife and I sold the cows, equipment and farm and moved lock stock and barrel out here within sight of Fort Hood..

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@texas greybeard Great post man! Love that old grill you used to cook with.

I’m currently building a Grill/Smoker from a 30 gallon air compressor tank which I’m going mount on our UTV using a hitch mount. Nothing special just functional.
Thickness of the steel really does matter on a good horizontal smoker if you want it to last for decades. I used to work in the oilfield and getting large diameter conductor pipe was not a problem. 24-36" diameter. Now, I would be hard pressed to be able to afford a very big piece of it.
 
Thickness of the steel really does matter on a good horizontal smoker if you want it to last for decades. I used to work in the oilfield and getting large diameter conductor pipe was not a problem. 24-36" diameter. Now, I would be hard pressed to be able to afford a very big piece of it.
I know exactly what you mean. The one I’m making .060 (correction.125”) thick. haha I’ll try to make it last as long as I can. Primarily I want one for in the field where I have no power.
 
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Yep, that's the down side to pellet devices. They require electricity. In times of disaster or in remote locations, you either need a generator for your pellet grill or something that cooks the old fashioned way.

I wonder how long before someone comes out with a battery operated pellet grill?
I do have a120Vac outlet in my pickup but it's pretty low output wattage, maybe 1500W..maybe not that much. Not sure that would run a pellet grill.
 
Yep, that's the down side to pellet devices. They require electricity. In times of disaster or in remote locations, you either need a generator for your pellet grill or something that cooks the old fashioned way.

I wonder how long before someone comes out with a battery operated pellet grill?
I do have a120Vac outlet in my pickup but it's pretty low output wattage, maybe 1500W..maybe not that much. Not sure that would run a pellet grill.
I thought I saw a Pitt boss battery operated smoker for tailgate parties.
 

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