I’m new to this forum but not new to smoking meat or using a Pit Boss. I’ve had had two auger back burns into the pellet hopper on my PB150PPG and this time it melted the drive gear in the auger motor gearbox. I was wondering if anyone has made a bushing out of brass to replace the factory nylon one that I have melted twice, it might stop the fire from getting into the hopper and toasting the auger motor. Thanks for any advice on my thoughts. This happened both times when I was smoking at 200 degrees.
Auger Fires? Fix that and you’ll not have to worry about that bushing.
Sounds like several possibilities… the smoker is not level or your fire pot is full of holes or excessive ash and the pellets are not dropping in like they should but are being held at the auger edge due to excessive ash buildup or an unlevel surface underneath the smoker. It causes the pellets in the auger tube to burn back because they can’t push forward anymore. Always the smoker should be at least level if not canted so the firepot is below the auger.
Even if clean beforehand, pellet choice, ambient temperatures and humidity and dial set temperature could fill it up with ash faster.
Additionally, a full hopper provides sufficient back pressure to keep most of the smoke flowing towards the barrel. Keeping your hopper full and its lid closed and that will prevent the smoke blowback.
Also…. If your hopper is smoking after shutdown, you’ll want to ramp down your dial temperature to 200° for a few minutes before turning it off. If this wasn’t in your manual then it should be.
At higher temperatures you need to ramp down your dial temperature before shutting down. It allows the fire to cool and burn off all the pellets in the firepot and not catch those in the auger.
What to do to fix this?
Whenever it happens, use the prime button to push the burning pellets out of the auger.
If you don’t have a prime button, open the lid so the barrel temperature will drop and that’ll activate the auger to push the burning pellets out of the auger.
Burned out Holes in the firepot? Call Cs for a replacement firepot.